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Air Core Electric Arc Furnace Reactors

Overview

Arc Furnace Reactors are connected in series with the primary winding of arc furnace transformers to stabilize the electric arc and limit current fluctuations and voltage drops during furnace operation. By improving arc stability, these reactors enhance melting efficiency, reduce electrical stress on the power system, and protect transformers and switching equipment. Hilkar Arc Furnace Reactors are manufactured as air core or iron core designs with custom tap configurations to meet specific furnace operating requirements.

  • High mechanical strength to withstand severe short-circuit forces
  • Optimized thermal design with low temperature rise for extended service life
  • UV-resistant surface protection suitable for Pollution Class IV environments
  • Maintenance-free design for reliable long-term operation
  • Epoxy-impregnated, fiberglass-encapsulated construction for superior mechanical strength and environmental durability
Air core electric arc furnace series reactor with top shield and four support insulators
ServicetransformerElectric arcfurnace (EAF)series reactorsEAFtransformerEAF load
Rated Voltage

≤36kV*

Reactive Power Rating

≤20MVAr *

Type

Air core, dry type

Frequency

50 Hz / 60 Hz

Installation

Side-by-side, delta, or vertical arrangement

Enclosure available on demand

Winding Material

Aluminium or copper

Surface Finish

RAL 7035

Or other colors upon request

Construction

Epoxy-impregnated, fiberglass-encapsulated

Ambient Temperature

−40 °C … 55 °C

Insulation class

Class F or custom

Applicable Standards

IEC, IEEE, and other applicable international standards

Cooling Method

AN

Air Natural

Options

  • Tap connections for adjustable reactance
  • Protective enclosure for indoor or outdoor installation (available upon request)
  • DIN or NEMA terminal configurations

*Consult Hilkar for higher ratings

Air core reactor with split cylindrical winding, spider-arm frame and two support insulators
Labelled top and side views of an air core reactor showing spider arms, terminal, lifting lug, cooling ducts, insulator and pedestal